An Operation Bulletin that is OB used in garment manufacturing is a document where processing details descriptions are given to express each step of the production process, assign time values (Standard Minute Values - SMV), and allocate resources such as manpower and machinery.
Here we show a clear road map with details breakdown the full process with workstation & related SMV or SAM. You can also find the capacity graph that is pitch diagram to balance the production line effectively. We offering a details breakdown for "Men's Denim Jacket". Body Part | Sl. No. | OPERATIONS | Work Station | SAM |
FRONT PART | 1 | Attach All Part Inter-lining | Hlpr | 0.71 |
2 | Join Front Panel | FOA | 0.7 |
3 | Mark at Side Pocket Placement | Hlpr | 0.22 |
4 | Tuck White Pocket At Body | SNLS | 0.35 |
5 | Match Bone Number | Hlpr | 0.2 |
6 | Attach Bone | APW | 0.38 |
7 | Bone Top Stitch(Lower) | SNLS | 0.4 |
8 | Top Stitch at Inner Facing | SNLS | 0.4 |
9 | Closing & Turning the Pocket Bag | OL3 | 0.55 |
10 | Top Stitch Pocket Bag | SNLS | 0.45 |
11 | Tack at Pocket Bag Corner | SNLS | 0.38 |
12 | Top Stitch at Bone (Upper) | SNLS | 0.43 |
13 | Chest Pocket Facing & Chest Pocket Edge Overlock | OL3 | 0.22 |
14 | Mark at Chest Pocket Facing | Hlpr | 0.2 |
15 | Chest Pocket Facing Sewing | SNLS | 0.35 |
16 | Cut Chest Pocket Corner | Hlpr | 0.22 |
17 | Top Stitch(1/16) at Chest Pocket Opening | SNLS | 0.4 |
18 | Iron at Chest Pocket | Iron | 0.45 |
19 | Mark at Chest Pocket Placement | Hlpr | 0.35 |
20 | Attach Chest Pocket | SNLS | 0.44 |
21 | Bartack at Side Pocket & Chest Pocket | BTK | 0.45 |
22 | *Flap Marking | Hlpr | 0.21 |
23 | *Flap Sewing | SNLS | 0.45 |
24 | Cut & Turn at Flap Raw Edge | Hlpr | 0.35 |
25 | Top Stitch (1/16) at Flap | SNLS | 0.4 |
26 | Stitch (1/4) at Flap Top | SNLS | 0.35 |
27 | Match Flap Number | Hlpr | 0.2 |
28 | Cut the Flap Raw edge | SNLS-V | 0.2 |
29 | Attach Flap | SNLS | 0.4 |
30 | Match Front Yoke Number | Hlpr | 0.2 |
31 | Attach Front Yoke | OL5 | 0.35 |
32 | Top Stitch at Front Yoke | DNCS | 0.35 |
33 | Top Center Facing Sewing (L) | SNLS | 0.4 |
34 | Top Center Facing Sewing (R) | SNLS | 0.4 |
35 | Top Stitch (1/16) at Top Center Edge – Left Side | SNLS | 0.6 |
36 | Top Stitch (1/16) at Top Center Edge – Right Side | SNLS | 0.6 |
37 | Mark at Top Center Neck | Hlpr | 0.2 |
38 | Tack at Top Center Corner | SNLS | 0.35 |
39 | Cut & Turn Raw Edge | Hlpr | 0.21 |
40 | Top Center Rolling (L) | SNLS | 0.6 |
41 | Top Center Rolling (R) | SNLS | 0.6 |
42 | Front Neck Fitting | Hlpr | 0.2 |
BACK PART | 43 | Back Panel Join | FOA | 0.4 |
44 | Back Yoke Join | FOA | 0.35 |
SLEEVE , CUFF & COLLAR MAKE | 45 | Sleeve Bottom Edge Overlock | OL3 | 0.21 |
46 | Gamble Rolling (Upper) | DNLS | 0.21 |
47 | Gamble Rolling (Lower) | SNLS | 0.21 |
48 | Sleeve Panel Sewing | SNLS | 0.45 |
49 | Gamble Tuck | SNLS | 0.21 |
50 | Top Stitch at Sleeve Panel | FOA | 0.4 |
51 | Sleeve Shirring | SNLS | 0.35 |
52 | Cuff Rolling | SNLS | 0.35 |
53 | Mark at Cuff | Hlpr | 0.21 |
54 | Tuck at Cuff Both Side | SNLS | 0.35 |
55 | Turn the Cuff | Hlpr | 0.35 |
56 | Mark at Collar | Hlpr | 0.35 |
57 | Iron at Collar | Iron | 0.42 |
58 | Collar Sewing | SNLS | 0.4 |
59 | Turn the Collar | Hlpr | 0.21 |
ASSEMBLE | 60 | Match Back & Front Number | Hlpr | 0.21 |
61 | Attach Shoulder | FOA | 0.45 |
62 | Sleeve Number Matching | Hlpr | 0.21 |
63 | Tuck at Sleeve | SNLS | 0.35 |
64 | Attach Sleeve | OL5 | 0.6 |
65 | Top Stitch Armhole | FOA | 0.55 |
66 | Attach Care Level | SNLS | 0.35 |
67 | Cut Raw edge at Side Seam | SNLS-V | 0.35 |
68 | Attach Side Seam | FOA | 0.7 |
69 | Tuck & Attach Main Label | SNLS | 0.35 |
70 | Match Collar Number | Hlpr | 0.2 |
71 | Cut Collar Raw edge | SNLS-V | 0.2 |
72 | Neck False Sewing | SNLS | 0.35 |
73 | Attach Collar | SNLS | 0.46 |
74 | Collar Closing | SNLS | 0.55 |
75 | Top Stitch (1/16) at Collar | SNLS | 0.45 |
76 | Top Stitch (1/14) at Collar | SNLS | 0.4 |
77 | False Sewing at Sleeve Hem | SNCS | 0.35 |
78 | Match Cuff Number | Hlpr | 0.2 |
79 | Attach Cuff | SNLS | 0.55 |
80 | Top Stitch Cuff | SNLS | 0.45 |
81 | False Sewing at Bottom | SNCS | 0.35 |
82 | Bottom Waistband Marking & Number Match | Hlpr | 0.21 |
83 | Attach Bottom Waistband | MNCS | 0.55 |
84 | Mouth Setting | Hlpr | 0.21 |
85 | Mouth Closing (Lower) | SNLS | 0.35 |
86 | Mouth Closing (Upper) | SNLS | 0.35 |
87 | Iron Waist Tape | Iron | 0.35 |
88 | Top Stitch Waist Tape | SNLS | 0.4 |
89 | Match & Mark Waist Tape Number | Hlpr | 0.21 |
90 | Attach Waist Tape | SNLS | 0.35 |
91 | Top Stitch at Waist Tape | DNLS | 0.35 |
92 | Bartack at Waist Tape & Sleeve | BTK | 0.4 |
93 | Mark for Top Center Key Hole | Hlpr | 0.21 |
94 | Make Top Center Key Hole | EH | 0.7 |
95 | Make Flap, Waist Tape & Cuff Key Hole | EH | 0.7 |
96 | Final Thread Trimming | Hlpr | 0.6 |
97 | Safety Tuck at Flap & Top Center For Wash | SNLS | 0.7 |
Grand Total | 36.57 |
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