Textile Engineering & Industrial Engineering Solutions | Expert Garment, Fashion & Apparel Production Strategies - Textile Floor
Garment Quality Control SOP, ALL in One │Textile Floor│
Sewing Quality Control Procedure in Garments Manufacturing │Textile Floor│
For every product quality is the first requirement that all customer try to find, in Garments product it is not different thing. From customer to customer, Buyers to Buyers everybody asking for maintain quality as per their required criteria. In general quality is the term that the customer asking for or customer requirement on the product. Therefore to satisfy customers' requirement production team must follow the asking standard of the product and a well-defined SOP that is Standard operating procedure must be followed to fulfill their demand on the product. So, garments product quality control is very important.
Trims and Accessories inspection procedure in Garments Store │Textile Floor│
Trims & accessories quality check is an important step in the garment manufacturing process to maintain product quality. Whether it is threads, buttons and zippers, or labels and packaging: these inevitable parts or components are necessary for the performance and look of the final product. It is crucial to have a systematic testing process to keep things up to the mark. In this blog post, we will cover the main inspection points to be considered when inspecting trims and accessories, the standard procedures, and the typical defects.
How to Cut Fabric with Relaxation & Spreading procedure in Garment Factories │Textile Floor│
Every garment company strives to develop the most effective and adaptable SOP. As the cutting section is a critical part of the garments manufacturing process, creating a detailed SOP is essential. This document serves as a simplified guide for establishing an SOP in the cutting section. Displaying the SOP prominently in the workplace helps minimize errors and improve operational efficiency.
How to Make Garment Pattern Based on Fabric Shrinkage │Textile Floor│
How to prepare the Fabric before cutting in Garment Manufacturing │Textile Floor│
Fabric Rejection Procedure to maintain Quality in Garments manufacturing │Textile Floor│
A well-established Fabric Rejection Standard Operating Procedure (SOP) is essential for ensuring consistent quality control in fabric sourcing and garment production. By defining a clear process for handling defective fabric, companies can prevent faulty materials from entering the production line, safeguarding product quality and maintaining operational efficiency. The following SOP outlines the steps for identifying, documenting, and addressing fabric defects.
Fabric Warehouse Management Procedure in Garment Production │Textile Floor│
In garment industry Fabric warehouse is the palce where the fabrics are received, inventoried, inspected, stored and supplied as per production plan for production. in shortly, garments warehouse serves as the hub where fabric is prepared for production that is fabric is gotten ready to its journey to be clothing.
Here the several procedures for maintaining the activities of warehouse managements because its one of the primary hub for production management.
Here the several procedures for maintaining the activities of warehouse managements because its one of the primary hub for production management.
How to Inspect Fabric Like a Pro – Step-by-Step with Examples │Textile Floor│
Fabric inspection is an important part of garment manufacturing to ensure the quality and durability of the finished product. This is a complete fabric inspection procedure that helps manufacturers detect defects early, improve product quality, and meet customer needs.
TQM vs. QMS: Key Differences in Quality Management for Garments products |Textile Floor|
Ensuring best
quality with high level of its maintaining is very necessary requirement for
customer satisfaction in garments production system. The two wide & commonly
efforts for maintaining quality are QMS that is Quality Managements System and
another one is TQM that is Total quality managements Though their main
objective is same but these are two different things at the implementation
time. By focusing these two different things helps garments industries to
optimize their operations and deliver great results.
Therefore, TQM and QMS are both strategies targeted for producing high-quality,
high class products, but they varies in their main methodology. Here is a small
approach to show the main difference between these.
1. What is these actually
TQM: A management philosophy related on continuous improvement (Kaizen) across
all organizational processes, involving everyone (from High top management to
workers) to improve product quality and customer satisfaction as per their
requirements.
2. Scope
TQM: holistic and Greater. It surrounds company-wide practices, like management, human resources, supplier collaboration, and customer involvement.
QMS: Narrower in scope, often focusing on documenting and controlling processes to meet quality standards and regulatory requirements.
3. Objective
TQM: Focused on achieving customer satisfaction through continuous improvement and organizational culture.
QMS: Basically targeted to meet related asking quality by required documented procedures with the fulfill of predefined standards.
4. Actualization & Implementation
TQM: Requires cultural change, training, and active participation from all levels of employees. Emphasis is on teamwork, leadership, and quality philosophy.
QMS:
Most of the time depends on pre-arranged systematic documentation, following and specially auditing. In the implementation time most cases they follow preset work frame like ISO standards.
5. Approach & Strategies
TQM: Process-oriented, emphasizing quality improvement in every activity, including production, service, and management.
QMS: Standard-oriented, ensuring processes meet specific requirements and quality policies.
6. Focus
TQM: Broader focus on both quality and overall organizational performance. Often incorporates methodologies like Six Sigma, Kaizen, and lean manufacturing.
QMS: Centered on compliance and meeting quality assurance goals, often with specific customer or regulatory requirements in mind.
7. In Garments Manufacturing
TQM: Focuses on creating a culture of continuous improvement in production efficiency, reducing waste, improving product quality, and enhancing customer satisfaction. Examples: training workers, empowering teams, and fostering collaboration with suppliers.
QMS: Focuses on establishing and following standards such as ISO 9001 to ensure consistent product quality, on-time delivery, and regulatory compliance. Examples: setting standard operating procedures (SOPs), conducting internal audits, and maintaining inspection records.
8. Examples of Tools
TQM: Fishbone diagrams, Pareto charts, brainstorming sessions, and continuous feedback loops.
QMS: Documented procedures, checklists, audits, and records management.
Summary Table:
30 Proven Ways to Boost Productivity in Garment Manufacturing and Maximize Profit │Textile Floor│
In this new era of competitive world of garment manufacturing, enhancing productivity is not just a matter of fun or not things of luxury; it’s a necessity for completion, for sustaining in market and obviously for driving profitability. By increasing the efficiency of both labor and machinery, factories can significantly reduce production costs and boost profit margins.
Subscribe to:
Posts ()